Have you ever wondered why the steel industry repeatedly demands customized transformers? Because of its unique manufacture method, the steel industry frequently demands customized transformers.
The steel production process uses one of two processes, that are- the Basic Oxygen Furnace and the Electric Arc Furnace. Procedures in steelmaking which require a maximum amount of energy incorporate, sintering, coke making, iron making, EAF steelmaking, casting, boilers, cogeneration, reheating, rolling and finishing.
The Role of Transformers in the Steel Industry
Transformers are a significant constituent of the energy grid. Other things also play an important role in the efficient production and management of high-quality electricity.
Standard transformers, while under full load operating at 90% to 95% efficiency but their efficiency drops as load lightens. This is usually due to inefficiencies in the transformer’s core. Losses in the core remain constant throughout the transformer’s operating range, at 100% load, the amount of comparative loss is insignificant, however, at reduced loads, and a higher percentage of energy is wasted.
Average transformer loads work between 34% and 50% of the transformer’s total capacity. With most of the electricity used in the US being run through transformers at lower loads, massive amounts of energy are being wasted. This issue is of special relevance to the steel industry which already has a high demand for energy.
Reducing energy consumption by utilizing customized cost proficient solutions like NEMA approved transformers and yoking solar or wind energy to fulfil future energy requirements is a smart idea in the long run. Especially since alternate energy options will assist steel companies to circumvent the ambiguity of mutable international fuel prices.
Keeping in mind that transformers in the steel industry have to operate in conditions of extreme heat, pay special attention to the safety and reliability of the transformers it designs. Ensure required transformer protection equipment, such as cooling systems with redundancy is brought and rendered as per the requirements of a project.
Generally, majority of steel companies are under tremendous pressure to keep expenses down and stay competitive in the prevailing cut-throat competition. Utilizing energy efficient transformers is considered to be one of the smartest achieve to accomplish these goals. Choosing the right transformers can be a bit complicated task, particularly as the requirements of a steel company can be highly tailored. Experienced companies can help you in determining your needs, choosing the right transformer, customizing it to make sure that you attain the maximum returns on your investment and expediting its utilization for the longest time.
Now, it is clear that why the steel industry repeatedly demands customized transformers.